Fully Automated State-Of-The-Art-Manufacturing
Bluebird Solar’s growth in the renewable energy sector is powered by its 1.2 GW fully automated manufacturing facility in Greater Noida. Spanning 2 acres, this advanced unit delivers high-quality PV modules to residential, commercial, and industrial customers, blending over 40 years of expertise with cutting-edge technology. Certified under ISO 9001:2015, ISO 14001:2015, and ROHS, our facility produces innovative solar solutions like Mono Half-Cut, N-Type TOPCon, in both Mono & Bi-Facial categories, meeting global standards for performance, longevity, and sustainability.
Quality Oriented Manufacturing
At Bluebird Solar, we prioritize superior quality at every stage, from sourcing premium raw materials to the precision manufacturing of our solar panels. This meticulous approach ensures our photovoltaic (PV) modules deliver optimal efficiency, maximum power output, and long-term reliability.
We utilize ‘A’ grade BOM all procured from Tier 1 suppliers. The lifespan and performance of our panels depend heavily on rigorous process control and quality assurance. Our expert production team conducts stringent inspections of every component—assessing cell integrity, busbar alignment, and lamination quality—guaranteeing that each module meets industry benchmarks for durability, wattage yield, and operational excellence
Facilities At Factory
Our Manufacturing facility houses hi-tech machineries and specialized zones for cell testing, module assembly, quality validation, supported by high-capacity HVAC systems for optimal temperature and humidity control. A dedicated R&D laboratory, equipped with state-of-the-art diagnostic tools like electroluminescence testerand thermal imaging systems, enables continuous innovation and performance optimization.
Additionally, the factory includes robust material storage areas with automated inventory management, streamlining workflows and minimizing delays. With 24/7 power backup and sustainable water recycling systems, our facility reflects a blend of technological prowess and environmental responsibility, empowering us to deliver world-class solar solutions.
| Process | Description |
| Cell Cutting | Utilizes a Laser Cell Cutting Machine with NDC Technology for precise cutting and optimal cell efficiency. |
| Tabber-Stringer | Fully automated tabber-stringers produce full and half-cut cell solar panels, supporting 5BB, 10BB, 12BB, up to 20BB multi-busbar cells. |
| Robotic Layup & Automated Bussing | High-Speed Robotic Layup and Automated Bussing Machine align, adjust, and solder strings to precise dimensions. |
| Pre & Post EL Testing | Electroluminescence Testing conducted twice (during production and final output) to detect micro-cracks and imperfections. |
| Three-stage Laminator | Includes heating, vacuum, and cooling phases to ensure premium lamination quality. |
| Hydraulic Framing Machines | Features automatic crimping for robust frame locking. |
| Fully Automated Sealant Dispensing Machines | Enhances panel robustness by soldering the junction box with automated sealant application. |
| A+A+A+ Class Sun-Simulator |
Uses patented flash test technology to assess final output power under sun-like conditions, generating IV-Curve data. |
